Shop Organization

I've been spending some time on shop organization.

New-Old Class

I have been teaching classes at Highland Woodworking long enough that there's at least one class which another great teacher developed, and then I taught several times after he left, and which I then quit teaching, and now we're bringing it back. But it's been so long since we've run this class, that I don't remember a thing about it!

I've forgotten how to teach this class SO COMPLETELY that I am basically starting from scratch. I have forgotten the size, except for a single dimension: 5 inches, which is the width of the apron. How wide was the top? How narrow was the taper of the legs? What was the total height? Heck if I know! I've made a few guesses and drawn a police-artist type "reconstruction" with SketchUp. 

(Artist's reconstruction)

What I do know is this: it's a very handsome Shaker-style end table. Jason Howard, now at Hardwoods Incorporated, designed both the table and the class, which was very popular in the early 2000's. The mortise/tenon connection between legs and aprons was done back then via Beadlock, which I'm not sure exists any more. The class always built it in cherry, which was very much in vogue in the 90's and 00's.

This is a great beginning project if you'd like to try your hand at solid-wood furniture. It is small and simple enough to build in 3 (admittedly intense) nights, and take home in your car. If you're new to woodworking, you'll learn some important basic skills like gluing up a wide panel, a fundamental wood joint (mortise & tenon), organizing work flow, and switching between machines for brute basic shaping and hand tools for finishing touches (both shaping and surfacing).

We're doing it next week. Join us if you can, as we rediscover one of Highland's great classes! We'll be building it in cherry (old school!) but I'm not yet decided on the joinery method. Not by hand, not by Beadlock. I guess that leaves Leigh FMT, Festool Domino, or floating tenons via my home-made mortising jig.

My Day Job

Here's a quick job I knocked together for one of our instructors. This sort of work is fun for me. Instructors at the science center often need or want to do something in the classroom or lab requiring parts that aren't available off the shelf. Being able to understand what they want, then translate it into something that  A) can be made, and B) will work, is key to this job. This one was easy, because as I talked with the instructor about what was needed, we were able to pretty much design it and sketch it on the spot.

So if you need a way to fasten an old pin-style poster holder to vertically mounted unistrut without having access to the end of the strut, here you go!

Next up: a portable outdoor summer cage for our tortoise & box turtles that will keep the chelonians in and the kids out!

Gardeners Vs. Squirrels

This weekend I needed to make a lectern to set on my desk in the office so I can stand while I work, but I also didn't want to miss the planting season so I made the prototype of a modular squirrel exclosure instead.

Why? Squirrels have been sapping my will to garden. Margaret and I have enjoyed gardening the last couple of years, but both the containers on her deck and our plot in the community garden are ravaged by squirrels on a regular basis. It's not just stealing produce when it's almost ripe, either. Whenever we work in the garden, they seem drawn to the freshly-dug earth, because within a day or two after we plant seeds or seedlings, squirrels come through and re-dig the area. I have no idea what goes on in a squirrel's brain, but my favorite guess is that new-tilled dirt looks like some other squirrel might have buried an acorn there, so they make sure there's nothing to be found. In the process, they uproot our beet seeds or lettuce seedlings. If we were in the backwoods I could take care of this the old-fashioned way, but we're inside the city limits so I am forced to watch in impotent rage . . .

This is quite demoralizing! So with some cheap fencing material and the Kreg jig, here's what I did:

I brainstormed some ideas before I started.

Hanging on to Christmas Fun

I was afraid my spoon blanks would dry out before I got to them, which is why I was storing them in a plastic bag full of chips from the carving process. Then I was afraid that fungus would get working on the blanks before I got them finished up, so I decided to wrap them in plastic and freeze them. The idea is that if the wood is below freezing temperature, the fungus will at least slow down until I can carve the wood. Those little white packages, lower left in my freezer, are my spoon blanks:

Will this work? I don't know, it's an experiment. I think it probably will. I know that wood can dry out while frozen (water can sublimate). Hopefully, double-wrapping the blanks in plastic will keep enough water in the wood to be easy to carve, while being frozen will slow the fungus down enough so I won't be working spalted wood (unless I want to, of course).

I'll keep you posted!

Spoons in January

From this:

To this:

In just a couple of hours.  Making spoons out of wood you cut down yourself is about as close to instant gratification as you find in a woodworking project.

Stocking Stuffers for Woodworkers

Once in a while someone asks me for advice on what to give their woodworking loved one for Christmas. In the past, my standard advice has been to get a nice honing jig, or better yet, a class on sharpening. Those remain very good gifts, because sharpening is fundamental to enjoyable working, and neglected by a large percentage of us working at all levels.

About a year ago, though, I decided that one of these might help